Challenge

Italian Contractor SE.AS has been in the Republic of the Congo for at least nine years building roads and
bridges. When the company needed to bridge the Niari River near the provincial capital of Madingou in the
south of the country, it needed a solution that would be robust enough to last and provide a vital crossing
for locals, but also one which could be easily installed in difficult terrain by unskilled local labour.

The Niari River extends for 560km and is difficult to cross for its entire length. The river features rapids and
waterfalls that rise and fall dramatically throughout the year, making it difficult to navigate by boat. At this
stretch near Madingou, an underpowered ferry provides limited crossing for locals, but the ferry cannot
operate when the river is too high or too low, hence the urgent need for a new bridge.

Solution

Conditions along this stretch of the Niari River are very difficult. Heat, humidity and soft ground are made
worse during the rainy season. To further complicate the issue, local infrastructure is very basic, with only
dirt tracks leading to the bridge site.

The bridge chosen for this project was a 103.5m long 3-span, Mabey Universal™ with a 6.3m roadway
carrying two-way traffic and internal pedestrian walkways. The Mabey Universal™ bridge system is the ‘big
brother’ of the Mabey Compact 200™ system and an advanced development of the original Bailey bridge.
The Mabey Universal™ is ideal for longer span permanent rural bridges, bridges for mining, logging and
mineral extraction sites, temporary and permanent site accesses and river crossings for heavy off-road
earth moving vehicles.

The immediate concern facing the installation team was a restricted assembly area, difficult conditions and
delays to site preparation. Abutments had been prepared prior to the arrival of the bridge components,
however, there were issues. The side retaining walls did not provide sufficient clearance, so a degree of
remedial work was required. Additionally, reinforcing bar baskets, featuring on both abutments and piers
were installed for earthquake protection. Mabey site advisors have a great deal of experience under such
conditions and the modular nature of the Mabey Universal™ means issues such as these present little real
challenge to assembly or launch.

The bridge was assembled and launched into final position with ease using only a single 40 tonne capacity
crane and a local workforce of 15 people. The team was faced with further changes when heavy rain
caused the river to rise by 2-3 metres but the team overcame this and successfully installed the bridge.

Result

The Madingou Province in the Republic of the Congo is a challenging region in need of vital infrastructure
improvement to provide local communities with easier movement and to support economic and cultural
growth. With many natural challenges and conditions conspiring to make this process more difficult, the
country must rely on robust systems to achieve this. The Mabey Universal™ bridge system is an excellent
solution in this situation and with the expert advice and management delivered by the Installation Advisor,
these challenges were easily overcome and the area now has a permanent bridge which is providing a
much needed crossing.

Products

Bridge Assessment Services

Bridge assessments to check on bridge safety, residual capacity and maintenance requirements.

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Bridge Installation Advice

Bridge installation advice to ensure a rapid, safe and trouble-free bridge-build.

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Mabey Compact 200

Mabey’s most popular modular bridging system. Supplied in a variety of spans and widths, and configured from pre-engineered components for ease of installation

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